Core Build Machine

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Core Build Machine

EBS Automation was commissioned by a Japanese multinational heat exchanger manufacturer to design and manufacture a flexible low to medium volume machine. This was used for building Heat Exchanger Cores in the following size ranges: Between tube plates – 220mm to 700mm, Across core – 550mm max and Core depth – 105mm max.
The machine is a two axis servo driven machine with modular design tooling to enable quick product change over from stop to start. As well as quick tool changing the operator HMI touch screen allows a fast selection for type of product to be manufactured and at the press of a button the machine will automatically set all the parameters.
The build position is inside a guarded area accessible from the front of the machine through a Light Guard.
Core Build Machine
Loading of all components is done manually. Core compress and header plate fitting and tube sizing operations are automatically enabled by servo driven lead screws. The tamper plate is raised and lowered pneumatically.
To further enhance the flexibility of this machine specific tooling sets were manufactured to assemble two products at the same ime, doubling the output per cycle. This design of machine also has the capability to produce round header tubes for oil coolers as well as plate headers.
Core Build Machine
These machines have proved to be so versatile they are now operating in different countries and will continue to do so as they are easily re-tooled for a new product types.

 

About EBS Automation

EBS Automations roots were forged in the Automotive sector in 1993. We are delighted not only of our success to date, but also that many of our original customers are still with us today. We trust this bares testament to our long term partnership approach based on our commitment to provide special purpose machines and automation systems of excellent quality, efficiency and reliability. A professional project management system is used that leads to projects being delivered on time and within budget.

This success has led to projects in many other sectors. We are pleased to have served clients in the Aerospace, Medical and Healthcare industries; whilst also seeking out opportunities in Industrial, Military & Defence, Electronics, Food & Beverage.

EBS design and manufacture Special Purpose Machines and Automation Systems tailored to meet the exact specification and requirements of our customers. We pride ourselves on being able to take a blank sheet of paper and turn it into a manufacturing solution